When maintenance isn't enough, engine repair or complete overhaul becomes necessary. Modern diagnostic tools and upgrade options can extend engine life significantly while improving performance and fuel efficiency.
Common Engine Repairs
Head Gasket Replacement
Symptoms: white exhaust, coolant loss, overheating. Critical repair to prevent further damage.
Injector Overhaul
Poor atomization causes smoke, power loss. Reconditioning restores spray pattern and efficiency.
Turbo Rebuild
Blue/black smoke, whistling noise, power loss. Rebuild with new bearings and seals.
Heat Exchanger Service
Corrosion and scale buildup reduces cooling. Chemical cleaning or replacement needed.
Modernization Options
Electronic Engine Management
Upgrade to modern ECU with digital monitoring, remote diagnostics, and optimized fuel maps.
Emission Control Systems
Add SCR or DPF systems to meet new environmental regulations in protected areas.
Hybrid Conversion
Electric motor integration for silent maneuvering and reduced emissions in port.
Repair vs. Repower
| Factor | Repair/Overhaul | New Engine |
|---|---|---|
| Cost | 40-60% of new | 100% |
| Downtime | 2-4 weeks | 4-8 weeks |
| Warranty | 1-2 years | 3-5 years |
| Expected life | 5,000-8,000 hrs | 10,000+ hrs |
Need Engine Diagnostics?
Our technicians can assess your engine and recommend the best solution.
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